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The entrance to the back of the house has been modified by removing the small back door and installing a triple-panel sliding glass door that looks onto the newly landscaped backyard. The mudroom was converted into a pantry and outfitted by California Closets. Chloe Durant of California Closets reviews some of the work done in the pantry. The family needed space where they could prepare lunch for the two boys. In this space, a butler's pantry was designed and installed, featuring a deep countertop, drawers for storage, and space down below for recycling. Dave Weston of California Closets explains how the unit was put into the space. The California Closets system operates on rails. The rail is attached to the wall and hangers are attached to the secured rail. These hangers allow partitions to go up and down and holds any amount of weight put upon it. The finished product has four drawers, a couple of compartments for recycling bins, countertop space, and space up above for storage of kitchen appliances.
Bob and developer John Druley walk through a home under construction by Qualker Homes in Falmouth, Massachusetts. This standard design is used for both the market-priced and affordable homes. The overall dimensions of the house are 26 feet by 36 feet. A center-door entry leads to 13-by-18-foot living room on one side and a 16-by-13-foot master bedroom on the other. The back of the house has a 13-by-18-foot kitchen with a back door and a window onto the backyard, a half-bath and laundry, and an entry to the master bedroom with full bath, tub-shower combination, double-bowl sink, and linen closet. The upstairs has two bedrooms with operable skylights and a full bath. This three-bedroom, two-and-one-half bath Cape will be lotteried as an affordable home to eligible families who make between $29,000 and $65,000 per year, and who qualify for a traditional mortgage. The home is stick-built with traditional 2X4 framing, oriented strand board (OSB) exterior sheathing, low-e glass, tilt-in vinyl windows, and gas heat. Bob and Druley point out that an affordable home must be affordable to operate and heat as well as being affordable to purchase.
Bob comes out the back door of the new addition to the back yard that is currently four feet down from the entry. The new deck will be quite extensive, with various sections that read into one another and onto the sloping back and side yards. Bob reviews the plans that show an extensive deck section at one level, with long stairs cut into the grade in one direction and deck sections that step down to the side yard in the other direction. Tim Berky, the general contractor, is on site to dig the holes for The Footing Tube PVC forms that create the deck footing and pier in one concrete pour. Each costs about $40 and provides a flared design that combats frost heaving when set below the frost line. Berky will pour the concrete to grade so that no concrete will show above it. He will use structural lumber above the grade and face it to hide the lumber. The Footing Tube forms are capped to prevent accidents until the footings are ready to pour. Once they areset in place and backfilled, the concrete is transported to the deck area and shoveled into the forms to set the deck footings and piers.
Bob visits with Mark Lundquist of Burnham Hydronics to check out the boiler for the hot-water heating system being installed in the Mashpee, Massachusetts, affordable homes. This Burnham Spirit model is a medium efficiency, easy-to-maintain, sealed-combustion unit. Since it is sealed combustion, it pulls the air it needs directly from the outdoors and vents to the exterior without the use of a chimney or flue. This enables a homeowner to close off the space surrounding the boiler without worrying about available combustion air for the furnace. This model uses standard parts, so any repairs will be fast and easy. The boiler is made of cast iron and has a 25 to 40 year life expectancy. It operates at 84 percent efficiency, so the homeowner will use energy dollars wisely. Charlie Delvecchio of Cape Plumbing breaks out the cost of the boiler to about $1,500 and the baseboard tubing for another $6,000, for a total cost of $7,500 for installation of the home heating system. The domestic hot-water tank is linked to the heating system as hot water from the boiler passes through a coil in the insulated hot-water tank, warming the household water through energy exchange. If the water is maintained at the proper temperature just from this passive exchange, the boiler will never be called upon to heat water for faucets and showers.
Bob meets homeowner Jeanne Sanviti-Masher to talk about the demands of the project and plans for the new mudroom. Sanviti-Masher says the new space is designed with a closet so family members can enter and shed wet or muddy clothes. The new bathroom will be tiled in unique, artisanal tiles from Trikeenan Tileworks in Keene, New Hampshire. Sanviti-Masher shows Bob some of the samples, included a fired glass tile that has colored glass embedded in the tiles that melts and becomes luminescent. She also explains that they will be using feature tiles in their design and shows Bob one of the samples.
Bob talks to Ty Moses of Tampa Armature Works who will put on the finishes. The plug holes have been filled with body filler to make a smooth surface. A ProCryl latex galvanized metal primer is then applied on the house exterior. After drying for two to three hours, a latext stucco finish is applied giving the building a sand texture. The last coat will be SuperTherm, a ceramic insulating paint that reflects heat for thermal efficiency.
Bob reviews some of the work done on the house so far. The house was built in 1921 and the exterior stucco walls are in good shape overall. The woodwork, however, was in bad shape as it is 80 year-old wood combined with New England winters. Most of the wood trim was repaired using western red cedar. The gutters on the gambrel roof were also replaced. The porch columns were repaired after suffering insect damage. These stone columns were filled with concrete by mason Kevin Latham. Some new stucco was added where the back door was removed and replaced with a new slider and small window. To add this stucco wall, wire lath is placed over felt paper and plywood. Then a brown coat is added and allowed to cure before the finish coat goes on. Fergus Cullen of CertaPro Painters reviews the issues involved with painting the house. Different parts of the home's exterior are older than others. The old stucco is in good shape, while the new stucco needs to be primed and painted using a couple of coats. The window uses a couple of different materials. The frame has been replaced with Azek, which does not need to be painted but will be painted to match the rest of the trim. The Azek is especially effective in areas where there is a lot of moisture and rot may be a problem. The natural wood surrounding the window will also be primed and painted to match everything else. In some areas the old paint is peeling off in sheets and "alligatoring" or creating check marks in the paint. The old paint used in these sections is likely lead paint and does not have the flexibility New England winter and summer temperature fluctuations. All the areas with chipping and peeling paint will be scraped down, the edges sanded, and then primed. When complete, the texture will be retained but there will be no chipping or peeling involved. Some shingles on the lip of the roof have sustained significant water damage. The damaged shingles are replaced and painted with a solid color stain. This stain looks like paint but penetrates into the wood. There will be a little difference in texture between the old shingles and the new, which comes with having an older home. The most important thing to remember when painting at the end of the season is overnight temperatures. Painting is possible as long as the overnight temperatures are above 35 degrees Fahrenheit. The paint must be given time to cure at the proper temperatures. Painting is also not possible during times of high humidity, which is a problem that plagues hot, humid climates in the South.
AJ Paron-Wildes from Bellacor.com joins Bob to talk about selecting lighting fixtures for the remodeled Victorian. She starts with the exterior flood lights and cap lights for the deck in a brushed copper finish. Under-deck lighting will light pathways at night. A seaside outdoor lantern uses dark-sky technology to focus the light onto surfaces and reduce stray light that spills out and contaminates dark hours. The open-plan kitchen and dining area requires a lighting mix. The island needs focused light for tasks but must match the decor. According to Paron-Wildes, overhead fixtures should be 2 1/2 to 3 feet from the surface and eliminate glare. The bathroom has a wall-mounted adjustable-arm lamp while ceiling-mounted fixtures light the hallway and mud room. A rubbed-bronze antique-look chandelier will provide ambience in the dining area and hang three feet above the table. If used in a hallway, the chandelier would hang eight to nine feet above the floor.
Bob joins General Contractor Wes Lohr as they frame the back wall of the affordable home in Mashpee, Massachusetts. Lohr walks Bob through the framing process as the deck is marked for stud placement, doors, and windows. Lohr explains the labor and time savings that materials and tools like a nail gun bring to the framing job. Lohr's brother Scott lays out and nails the entire wall from the header to the jack stud, the king stud, and the top plate that will receive the second-floor deck. This traditional stick-built wall will be squared and snapped with a line for the plywood before the sheathing goes on.
Bob and Kevin take a brief tour of the project before Bob goes off to meet Kent Forsland of Designer Doors Inc. to look at the new garage doors.
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