Home > Video Channel > How to Build a Deck Storage Box, Part One

How to Build a Deck Storage Box, Part One

This western red cedar deck storage box is a one-day project spanning two videos. Western red cedar was chosen for this project because of its beauty and natural abilities to stand up to insects and harsh weather for many years. In Part Two of the project, the box itself will be built. Part One focuses on the storage box top. Download PDF Plans View Part Two

DIFFICULTY RATING:

Get Adobe Flash Player to see this content.

Clip Transcript For:

How to Build a Deck Storage Box, Part One

  computer-generated transcript - may not be 100% accurate

" This western red cedar storage box was built in a day, not only to provide convenient storage, but to double as an extra seat. Cedar's natural preservative make it perfect for outdoor projects. It must stand up to weather year after year. Here's how to build this storage box. This storage box is built from 1 8-foot 4 X 4, no down to 2 and 3 quarter inches. The rails are made of 4 8-foot 2 X 4s. The panels are made of 8-foot sections of tongue and groove board. Cut into 42 16-inch sections. The top is built from 2 8-foot 2 X 6s with lock miter joints and 3 8-foot pieces of tongue and groove board. Cut in to 16 14-inch sections. Let's start by building the top starting with the mitered corners. First, cut the boards to length. Place 1 board over the other forming the first corner, making sure that the joint is square and that the boards are flush with each other. Mark the edge where the boards overlap. On the second board forming the corner, draw a 45-degree line for the miter. Transfer this measurement down the side of the board and flipping it over. Carry the measurement across the bottom. Set a fence so that you're router will cut right to the line and set the depth of the router bit to 1/2 the thickness of the wood. As a precaution, wear both ear and eye protection as well as a respirator for this step. Start on the outside of the board and cut away the stock working your way right up to the line. When you're finished, flip the board over and mark a 45-degree line for the miter joint. Cut off to 45 degree corner and then using the edges as template. Transfer the angle to the other board. Set the fence and route the stock away on the second board. Dry-fit the lapped end so the 2 mitered sections forming 1 corner of the top. Repeat the process for the other 3-mitered lap joints. Now, we'll make a slot wide enough to receive the crosspieces. To do that, we'll use a special tool called the stack dado. The stack dado is comprised with 2 1/8 of an inch table saw dado blades stacked side by side to create a 1/4-inch groove. Cut a groove into all 4 top edges. Next, cut a quarter-inch tongue into both ends of each slide from the top of the box. Run each end through over a stacked dado set built out to 5/8 of an inch. You'll find that cedar being a soft wood cuts like butter and leaves clean cuts. Dry-fit the mitered lapped corners and slide the tongue- and-groove slats into place. When you're sure everything fits, glue each lap joint with a slats in place and clamp and let it dry overnight. Do not glue the slats. When the glue is dry, screw 3 1-inch screws into the 4 corner lap joints for extra-strength. The top is finished and we're ready to move on to the storage box."

 [-]


More Videos »Related Videos

How to Use a Table Saw
How to Use a Table Saw

The table saw is an important woodworking tool. Here is how to use one safely.

How to Build a Sled or Boat for a Table Saw
How to Build a Sled or Boat for a Table Saw

A boat or a sled makes the process of making multiple cross-cuts accurate, fast and safe. Here�™s how to make one for your table saw.

Table Saw
Table Saw

Here's a table saw accessory you can make yourself. It's called a featherboard, and it will make ripsawing safer asnd more accurate. Start with a length of 1 x 4 inch scrap. Miter one end; then make a series of closely-spaced rip cuts in the end grain. When you're ready to saw, position your work and clamp the featherboard to the saw. The angled fingers will hold the piece in line and prevent kickback.

Specialty Blades
Specialty Blades

Your table saw may be more versatile than you think. In addition to making a variety of straight andangled cuts, you can outfit your saw with a dado blade for grooves and rabbets.Molding cutters are available to shape a wide variety of profiles in wood stock. With the addition of specialty blades, your table saw can perform a wide variety of jobs with accuracy and speed.

Related Products & Services Showrooms

Real Cedar for Siding, Decking and Outdoor Projects
Real Cedar for Siding, Decking and Outdoor Projects

WRCLA and Real Cedar More and more homeowners are looking to expand…
…indoors with the outdoors. All-natural Real Cedar is a natural building material that fits the bill. Real Cedar is a classic and versatile building material that…

The window blinds and shades America trusts
The window blinds and shades America trusts

…shades combine the attributes of a window shade and a horizontal blind. They rise like a shade, but have fabric horizontal slats inside for sun and light control. Pleated shades are a great value alternative to cell shades. They are basically a single…

More Content »More Content

Building a Deck Storage Box, Part One
Building a Deck Storage Box, Part One

…videos. Western red cedar was chosen for this…
…of the western red cedar deck storage box…
…top. Western red cedar was chosen for this…
… Starting on the outside of the board, cut…
…lapped ends of the two mitered sections to form…
…into each end of the slats. Run each end through…

Crown Moulding - Mitered return

…the process of installing crown moulding, and need to cut a mitered return where the ceiling of the sunken living room. In other…
…stops. In order to cover the triangular gap, I need to cut a mitered return at the end of the run. The corner angle is true…

mitered corners on windows and doors

We completed building our house this past March. We used wide molding on our doors and windows. The mitered corners have begun seperating at the outer edge. Our builder tells us that it is due to too high of moisture in our house and…

thin wooden slats

…originally plastered. the thin wooden slats with spaces were used to support the plaster. when the plaster was applied to the slats, some of the material was pressed thru the slots between the slats and that was the KEY to anchor the plaster…

Browse Topics

Click on a letter to browse content by topic alphabetically.



About  | FAQ  | Contact  | Sitemap  | Privacy Policy  | Terms of Use  | Help

© BobVila.com 2009