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Hard Maple Flooring Installation in the Great Room

Bob checks out the Shaw's Chateau wood flooring that David LaFossse and his crew are about to install in the great room. It's solid rock maple from Canada pre-finished with a clear, water-based finish. David starts the layout at the hearth as it's the room's focal point and to ensure he'll have full boards and full width around it. He makes a double border around the fireplace with a squared joint on the first row and a mitered one on the second. The first board of the field is placed up against the hearth border. The boards are picked at random based on their length creating a continuous piece from one end of the room to the other. Adding a spline gives the first board a tongue on both sides making it possible to lay boards in either direction. The crew lays out 100 boards at a time making sure that the joints are staggered before they begin nailing. One of the advantages of a factory pre-finished floor is that it is very resistant to abrasion and requires less maintenance than a traditional hardwood floor finished on site.
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Hard Maple Flooring Installation in the Great Room

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" Let's take a close look at this hard maple flooring product from Shaw. This is total wood, okay. It's 3/4 of an inch thick by 3-3/4 and then random length. So, it's not a laminate or anything. It's a solid rock maple from Canada that has a prefinished on it and it's a clear finished, it's a water-based finished, very durable, but very good for the environment. And let's meet David LaFossse and find out a little bit of about installing it. Well, David, that powernail make short work out of it. Now, when you've got a room like this, how do you decide to start here in this fireplace? Why not start in the corner or somewhere?"

" Well, because the fireplace is the focal point of this room."

" Yeah."

" We're gonna make sure we have full boards and full width around the fireplace."

" okay."

" And so, we did out layout off of this line and we're gonna continue. We're gonna put another border."

" And then you're making a double borders, so you've already [unk] all of these----"

" That's right [unk]"

" [unk] A squared joint for the first one and then a mitered one so that you're gonna get a very elegant width before we see the actual field of the floor?"

" That's right."

" Alright, let me get out of your width so you can finish nailing this. Now, here you're using the finish nail?"

" That's right. We wanna make sure that it's easy to move it if I orientate it [unk]. So, we're gonna tuck this in and then reinstall."

" Okay, I see. So, you're just tucking with the finish nail, but then, the actual installing happens with the staple."

" That's right."

" Okay. So, once the border is in placed, what do you do next?"

" Now, we're gonna engage the first board for the rest of our field."

" Okay."

" And in that right now."

" That goes where? Just right?"

" It's gonna right up against still we want to overhang, help us go straight, and we also have a line that we're gonna be following."

" Okay. You've got a track line that you already laid down which is parallel to the back wall?"

" Parallel to the [unk]."

" To the [unk]?"

" Since we need to go both directions, we have a tongue on this side and we need one on this side too. So, we made plunge and a width."

" Why do you need to go in both directions?"

" So that we can nail it. We always nail it on top of the tongue."

" Yeah."

" And we need to have a tongue on the end. We have a groove here that if we don't have anything holding it."

" So you've cut from this line that you're fitting in?"

" That's right."

" I see, okay, go ahead."

" So, we'll be gauging this line, then the boards will fit in just like this."

" And the borders were just picked at random in terms of their length right?-We wanna have a short board here so we have another long board. It helps us to continue on our straight line."

" Alright, so that now we have a continuous piece from one another room to the other and we've added this line so we've got a tongue on both, and now we're gonna lay in either direction, but we're gonna start working on both sides right?"

" Yes."

" So, what they've been doing here is basically a selection process, which speeds up the whole installation because they're not going and picking out one board and nailing it down and going to pick up another one. They're laying out a hundred of them at a time to make sure that all joints are going to be staggered. The precision meld, tongue, and groove on this maple will ensure a snug fit and minimize floor noise. Alright, that's for about 30 minutes we selected a band of about a 5-foot width of pieces that are just laid out and ready to go. So, now, we can let the nailing begin. So, the advantage of using a prefinished floor like this is that the factory finish is very resistant to abrasion and delamination. It'll look great for a long time and require less maintenance than a traditional hardwood floor finished on site. And that's the beauty of a prefinished floor. When it's laid down, you're done."

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