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Bob Visits Tecate, Mexico
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" Now why do you need all this different colors of clay that I see here?"
" Oh in order to make a perfect tile, we use different clays, different mixture. If it's a floor tile, we use certain formula. If it's a floor tile another formula. Now it depend a clay style mix like temperature to the floor tile."
" Yeah. All of this mud comes from Baja."
" Yeah, we bring all these from different cities of Baja like Mexicali, San Felipe and Ensenada and then here we powder it, a real, real fine mixture."
" A real fine dust, yeah."
" Yes, a little fine dusts so we can avoid porosity inside of the pieces."
" So you have your own secret formula for mixing the [unk]."
" Oh yes, yes, yes, I have learned this from sources, antique sources, how they used to do it. Then we add water here to certain humidity and then we use a pot mill to mix earth. So we have an even humidity on all the tile."
" Look at this stuff down here, yeah."
" In here you can see it, real fine, real quality."
" Yeah."
" One of the best clays you can get on the market, where [unk]."
" Okay, so this is the actual raw product, can we see them making a regular floor tile inside?"
" Oh yeah, if we go inside we'll see how it's done."
" Just follow the man. Have you, at this huge pile of mud that he's got here. How long does this last?"
" This is gonna last for about 5 days more."
" Mm-hmm."
" Until they doing, they are gonna do about 3000 pieces."
" So these are 12 inch square flooring tiles?"
" Yes sir."
" And it looks to me like it's a system of making them that probably goes back hundreds of years."
" He cuts out the access with a tool that looks like an axe."
" Yeah."
" Or a cheese cutter."
" You just hot wire a very old wire."
" Yeah."
" That we do here by hand."
" Makes me think of cooking."
" Well, yes some..."
" I got a couple of imperfections on that one so you're just filling them in."
" Yeah, he's taking care of that. Then he puts some water to smooth it off."
" And he's got a tile mixed. Now, what about the drying process does it goes straight into kiln."
" No, no, no, no, it has to dry, it has to dry for at least 5 days and then we take them to the sun for about 3 days more."
" Oh excellent."
" Yes."
" So this really is the ancient technology."
" It has the, all of the modern -- Oh yes, yes, it has to lose all the moisture on it, so we can fire it to up to 1840 degrees."
" Beautiful."
" You see that piece is done."
" Hey can we go look at a little of the finish product."
" Oh yeah, yeah let's go."
" Now this is a different sized tile that they're working on over here."
" Yes, this is the 4 by 4 hand painted tile that we do here. And here you can see how it's done and how this work cut out."
" Is this the design they're working on?"
" Yes, that's the final product Bob. And you see from where it starts, it's all handmade, all hand painted, first we do it with pencil. The girl does it with the pencil then she gave it to this guy here. So, he does all the painting. Now, you can see the difference in colors but that it goes..."
" That's fascinating 'cause what you've got is, the end tile is gonna look like that."
" Right."
" Those beautiful reds and blues."
" Yes."
" But the glazes before they're fired are this kind of shocking colors."
" Right, right, that's how it's done and just before when you fire them that's how they come."
" Yeah."
" A finished product. "
" Yeah."
" See, they really know what they're doing."
" Yeah."
" So this is your little show room area over here."
" Yes Bob, here we tried to show people what colors we can get, what designs."
" What variety and colors you have, yeah."
" You see these are very Mexican colors."
" Mm-hmm."
" We find them on the books from the Aztecs and the Mayas."
" The greens and the blues and the reds and lilacs, yeah."
" Yes. It's a big variation that we have."
" This is a gorgeous color here."
" This color here Bob, we call it Baja blue because it represents the color of the sea of Cortez it's a beautiful, beautiful colors."
" And then you make all this accent tiles as well."
" All this kind of trims, yes. So you can have more richness on your decoration."
" I've never seen this sort of work."
" This is a new thing that we're coming. For us it's new, but it's very ancient, also it comes from the Mexicans you see they're all tile and hand painted tile. And I understand there are some people on the street that are trying to imitate this too."
" Oh really?"
" So..."
" Now, what do you use these little ones for?"
" Oh this we use 2 by 2 for the floor. You can see the sub floor over there."
" Oh sure, yeah."
" Do you see how it looks?"
" So that you just can stick an accent color like that."
" Yeah we make the papers and we take one clip corner and then we insert it. So you can choose any color of the dots that will match the color of the tile that you use around the wall."
" Gorgeous stuff. And out here you got all sorts of stone items. Now, is the stone work antique or is it all new?"
" It's all new, it's all hand carved, we bring this from Southern Mexico."
" Yeah."
" You see benches, fountains, windows."
" And what about the rod iron like this arch here?"
" This arch is from the last century, it's all handmade to beautiful detail."
" So you're a ceramic tile factory but you also have a collection of quarried items and antique architectural elements. Good little business JR Ceramics and pick out [unk] thanks [unk]."
" Thank you Bob."
" Alright, now this is just gonna be beautiful, it's gonna create the effect of a scatter rag in one of the floors of the guest bathroom. And then architects have drawn this which is really a beautiful peacock to go on the walls in the master bathroom shower. And we've just put back together and there's the head, right?"
" Yeah."