Home > Video Channel > Staircase Installation

Staircase Installation

Bob meets Jeff King and Dale Pitt of Port City Staircase while they deliver and install a pre-built staircase.
Get Adobe Flash Player to see this content.

Chapters from this episode

Clip Transcript For:

Staircase Installation

  computer-generated transcript - may not be 100% accurate

" Let's open the trailer."

" Alright."

" I can't wait to see what we got in here. This is our staircase or part of it. And, you know, you've got an interesting nitch that you've built in terms of a business because you've just started this port city staircase business in order to kind of address the higher end of the market?"

" That's correct Bob. Both Dale and I came from the National Stair company. It was really more veered toward mass production."

" And how do you price the job? Right off the blueprints?"

" We price it right off the blueprints, but we actually field measure every staircase. "

" Yeah. It would be awful to show up a good job and have the staircase not fit."

" Really Bob."

" So here we've got---- Well, that's for another job I bet, right?"

" Yes sir."

" And this would be ours?"

" Uh huh."

" And we're talking---- is this temporary?"

" These are backing strips----"

" Backing strips."

" for sheetrock application."

" Oh, I see. Okay. Well, we'll look at it closely in place. Can I help you bring it in?"

" Sure."

" Take more men on it. Okay. Hey Kevin."

" Hey Bob."

" How are you?-Doing great."

" So, this is an exciting moment. You don't have to build it onsite."

" Thankfully."

" And I suppose you've ordered this before in the past, right?"

" Well, this is the first one that we've done."

" Yeah. So what are the components that we're looking at here? We just looked at this a minute ago, and these are to receive the plaster board, right?"

" That's correct. [unk] at the bottom of the staircase and you can see we used 34 birch plywood for the risers and it's spurred to the back of this reclaimed heart of pine."

" And the heart of pine of course is the tread."

" That's correct."

" And how is everything fastened?"

" Well it's all fastened together with screws. You can see here the glue box----"

" Yeah."

" [unk] the bottom of that joint. And if you look at the very bottom of the staircase, we use a computer numeric control router, so route out the wall side of the staircase. "

" So we're looking at the skirt board here."

" That's correct."

" If you see this on a bevel, we drive wedges on it to prevent it from squeaking."

" So that's the best way to keep the squeaks from ever occurring, doesn't it?"

" Uh huh."

" Alright. Well you've got to take out the temporary then what's the advantage of doing this from the builder's perspective?"

" From our point of view Bob, we don't want to have 2 or 3 weeks where we've got a guy building stairs on site on a very tight construction schedule."

" Uh huh."

" So we get [unk] to come in, do the stairs for us. They bring us the stairway. They put it in. they put tread covers on it to protect it during construction."

" Uh huh."

" They're in and out in about 4, 5 hours and they're done."

" So, these are cost savings?"

" There's a cost savings. There's a big time savings. And to us, time is money."

" Okay. And now, what we have here is temporary is that we'll go out of the way, and isn't there a kind of waste of money involved in just having these temporary stairs disappear?"

" Well, during construction, it's always better to have stairs to move material up and down, but we'll take this out, and we use this, and we'll take them to the back, and reuse them. We use this stairs about 4 times."

" Great. Okay. Oh, that looks nice. Now, how do we install it?"

" What we just want to do is hatch this at the top of some finished nails."

" Uh huh."

" And then we shim it along the wall side with some rocks that allow sheetrock to slide in behind the 331."

" Okay. So over here, at your stud, you'd be putting in a block. He's got hard tools. And so that happens at each one, but you still have enough of a pocket here to slip the drywall right into place, right?"

" That's correct. In this trim stage, we'll cap that joint with a piece of trimming."

" Good planning. Alright. So now we're ready to remove the temporary second half then complete the job. I love the profile against that grid. Instant staircase, huh Kevin."

" It's just gorgeous."

" Yeah."

" Just gorgeous."

" Well, what I love is the material. You gotta take off the protective cover so that you can see the top of the tread here. It's so handsome, and it's reclaimed lumber, right?"

" Beautiful reclaimed heart of pine."

" Now I've got the spindle samples here, and one has already been chosen, but you've got quite a few options here, don't you Jeff?"

" Yes, we do Bob. When we chose [unk] on this job is we call it our Wilmington profile handrail in the Honduras mahogany."

" Yeah. And then which is the spindle itself?"

" It would be a [unk] inch and 34 for the top."

" Now that will look very handsome."

 [-]


More Videos »Related Videos

Mahogany Deck and Railings
Mahogany Deck and Railings

The Mahogany railings for the elevated rear deck are being constructed, and Bob meets with Kevin Parquette who is doing the final assembly work. The deck features ample room for entertaining and is surrounded by a a simple, easy-to-construct railing. The railing is assembled from readily-available materials, and features decorative rail caps for a finished look. Parquette is using 8-penny stainless steel nails to assemble the railings. The nails are pre-coated with glue. When driven into the wood, the heat generated by the friction of the nail passing through the wood activates the glue, creating a strong and secure fastening system. Layout for the railing is done on the surface of the deck. The vertical balusters are sandwiched between two horizontal rails along the bottom, with a store-bought top rail securing the assembly. Once assembled, the railing sections are simply secured between the four-by-four-inch posts.

Installing Cedar Deck Railings
Installing Cedar Deck Railings

Tim Berky is building the cedar deck railings, first by notching the edge board to receive the posts. Each post sits flush with the trim once it is fitted into the notch. Berky attaches the post to the facing board by driving deck screws into predrilled holes in the post to avoid splitting the wood. He then builds the railing sections using cedar rails and stiles. Once assembled, he attaches the entire section to the deck posts by driving screws through the top and bottom rails.

Composite Deck Railing Installation
Composite Deck Railing Installation

In this segment Bob watches the crew install the railing on the deck. The composite railing product comes pre-milled to accept all the railing components. As with wood decks, building codes calls for a post every six feet between the railings. The posts are pre-hollowed for wiring if the homeowner decides to light the deck with post-mounted lamps. The balustrades and railings are cut to length on site. Stainless steel screws are used to assemble the pieces. The use of stainless fasteners is an added cost, but longevity of the deck material means that uncoated fasteners would rust long before the deck might need replacing.

Safety Railing Installation
Safety Railing Installation

Ironworker Jimmy Canka secures the rooftop deck's safety railing to its footings. The individual sections of the simple picket-style iron railing are put in place on site, and then welded together. Canka uses an arc welder to fuse the sections together. Bob points out how the fence is secured to the roof employing three separate building trades, the roofers, ironworkers and masons. Behind the railing is a parapet wall, which is topped with bluestone to prevent moisture from seeping into the masonry work.

Related Products & Services Showrooms

Research & buy radiant barrier and save energy
Research & buy radiant barrier and save energy

…Barrier INSTALLATION Instructions INSTALLATION Tips How Much Do You Need BEST Attic Installation Method OSB Plywood Sheathing Results You Can Expect Savings You Can Expect Radiant Barrier Reviews About RadiantGUARD | Buy Radiant…

More Content »More Content

Staircase Installation
Staircase Installation

…blueprints but every staircase is actually field measured…
…perfect fit. The staircase built for the Lifespan…
…that are 3/4" birch plywood and treads constructed…
…the wall side of the staircase Installing Stairs…
…offers a variety of spindle and handrail options…

Kitchen Staircase
Kitchen Staircase

An elaborate staircase is under construction in the kitchen. Applying a centuries old furniture making technique, the…
…underneath the treads and behind the risers to fill the flaired openings creating an incredibly tight staircase.

A Staircase for Distinctive Homes
A Staircase for Distinctive Homes

…looking to have multiple levels in a smaller space: a "monk" staircase. The steps alternate from left to right to allow the stairs…
…in a loft-style home for young urban hipsters. The monk staircase in this photo is found in a dome-style home in Ann Arbor…

Chair Spindle Fix
Chair Spindle Fix

…spindles in a chair that have loosened up. When the end of the spindle is too small for the hole, a good fix is to simply wrap and glue…
…clamp. Once done, you can either rebore the hole or shave the spindle end for a snug fit.

Browse Topics

Click on a letter to browse content by topic alphabetically.



About  | FAQ  | Contact  | Sitemap  | Privacy Policy  | Terms of Use  | Help

© BobVila.com 2009