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Building a Reinforced, Solid-Pour Concrete Wall

Bob meets Mark Newton of Solid Wall Systems to learn about the solid-pour walls that will frame this storm-resistant home. Bob watches the crew attach number 5 steel reinforcing bars to the existing rebar that was set in the stem walls and slab as they were poured. These up-rods or vertical rods will run the entire height of the walls. They are tied to the foundation bars with a battery-powered wire gun. Once the vertical rods are set, the crew will measure for and mark the openings before setting the wire mesh that will further reinforce the walls. Newton shows Bob how headers are constructed using stirrups that tie in the rebar and make it ready for the pour within a specialized header form. Newton then shows Bob the locking forms that will be used for the pour and the clips that hold them together. Spacer wheels are attached to the mesh to keep it centered in the wall between the two forms. Break-free wall clips are also attached to hold the two forms together. These clips are designed to break away once the forms are removed.

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Chapters from this episode

Inspecting the Steel Reinforcements before the Concrete Pour Now Playing

Inspecting the Steel Reinforcements before the Concrete Pour

One Homeowner's Experience with Hurricane Charley Now Playing

One Homeowner's Experience with Hurricane Charley

How Homes Survive Hurricanes Now Playing

How Homes Survive Hurricanes

Hurricane Resistant Building Now Playing

Hurricane Resistant Building

Building a Reinforced, Solid-Pour Concrete Wall Now Playing

Building a Reinforced, Solid-Pour Concrete Wall

Reviewing the Layout of the New Hurricane-Resistant Home Now Playing

Reviewing the Layout of the New Hurricane-Resistant Home

Rebuilding Florida After Four Hurricanes in 2004 Now Playing

Rebuilding Florida After Four Hurricanes in 2004

Discussing Stem Wall Construction Now Playing

Discussing Stem Wall Construction

Clip Transcript For:

Building a Reinforced, Solid-Pour Concrete Wall

computer-generated transcript - may not be 100% accurate

" Are you mark that severe charges -- us all in losses. As the name implies means that we're gonna have solid concrete fort Walsh. Kind of like going to walk and what does -- is doing right now. Consumer -- flowing abroad would go abroad so these are vertically placed steel reinforcing rods. Number five buys that refers to size of the diameter that's correct and they're being tied up -- to the ones that you -- is -- correct. OK now what kind of a gadget is that he's using -- that they look at what. I heard her work. So well that makes the job easy does it. All right then once you've got the what else it is involved in reinforcing the wall before you would do for. That extra quantity of the -- are gonna come around and mark out all the openings as in doors windows. Heating and after that it wire mesh will come up. So tell us a little bit about what the mesh is I -- looks to me like what we put in slabs and sidewalks and sometimes in the basement to hurt or heavier days. -- reporter -- the lead -- to attach itself to it's galvanized you know stress life okay. And so this basically gets tied as he's doing over here to well he's kind trimming it gets tied to the vertical rods. And just using the same wire machine correct. Now let's talk a minute about openings does your building. I reinforced concrete shell here and in Florida we are we see a lot of sliding patio doors and big picture windows. If this were a regular concrete block. Wall how would you head off the top."

" There at what we do there and we that we call bonding but he -- block which was. You've -- and from the top and at number five steel run and it exports OK how do you create a bond beam in this situation. Would involve hanging blue. A star of but never five rebar are wired and then the next that would be with -- from the panels come in the header would go in the -- going to solve. Concrete poured all right so he basically have to insider he's already got. His horizontal pieces which -- doubled up right right. And then he -- there ups and want to get -- on the defensive over here which is run number five rebar and two more. All -- and that's how great I got."

" So the form work that's used in this process is all aluminum for each one of these panels weighs about a 115 pound. Packet which just arrived on the site and got arrayed around the around the footprint of the house is worth about a 150000 dollars this talk about how it all comes together. So Jesse have we we finished all the steel work out or -- out yes there we have I'm -- in the building department and nutrients okay. So -- looked at how. We put the headers together and stuff let's let's talk a little bit about the forms and how they're held in place there there's mechanical fasteners."

" Right what you've got is the pin and a wedge that goes here we'll hold the actual. Form together. And I can't think it's -- They karate now -- you've got a lot of them here in the title home around all right. And then what are these things for his -- glue -- the -- Benefit from the inside -- outside world. The panels are also tied together with a wall side which goes there. It's made right what the panel together. Formed forever. Of the time artworks and Panama now okay."

" So all we're waiting for here is -- more -- and eventually it was sworn."

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