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Design Options for Container-Built Homes

Bob talks with David Cross from Tampa Armature Works. Cross reviews the versatility of designing houses with shipping containers. Both traditional and contemporary models are available using this method of construction. Cross presents multi-story contemporary buildings under construction in Redondo Beach, California, using shipping containers. Bob and Cross review several possible designs for homes using shipping containers. The first is a large multi-story family-sized home using eight shipping containers. The second is a row house-style multi-family building, where each is 1,280 square feet with three bedrooms. The last is a smaller modernist one-story which has lots of windows and light. This method of construction is designed to provide a range of pricing options, from affordable to luxury living.
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Design Options for Container-Built Homes

  computer-generated transcript - may not be 100% accurate

" Dave cross is joining us now from Tampa armature works hey -- Bob and whether things if I want to talk really about is the versatility of this whole system. You using old steel containers. You can do things that are very contemporary posted as poster tradition."

" Yes sir around the country. A number of different projects are going up as you might reported earlier in South Carolina are one story as well as our two story. That's going up in Redondo Beach, California along with -- him. Out in Redondo Beach Peter do you Maria. Is designing a number of homes multi stories you see here's."

" contemporary design far more contemporary. So then this is essentially a design that would incorporate. Stacked. IS BUs right that is correct how many would go into a project like this approximately eight. Really so that's a big house absolutely. Yeah and then here it looks more like a kind of a row house situation yes it is in each one of those is a 1280. Square foot. Three bedroom. Single family residence in the multifamily housing setting and again it looks like they've been staggered so that they don't have one blank facade all the way across exactly. And this looks like it's a smaller contemporary that uses a lot of glass and maybe even glass garage doors yes sir yes that's that's a bit of the modern us look that we're seeing coming more and more here yet on one in America and same thing here but. I guess this -- leading up to that point that there's so much versatility. Associated with this kind of this kind of a design."

" Absolutely IS BUs system was designed to address. All frontiers of pricing. When it comes to building -- home it's not it's not relegated to one type or one style of home it's what you want to build with those section --"

" It's okay and also that means that you can focus on the affordability. Aspect of it like we're doing here in St. Pete exactly war. You could go to. As much as three or 400 dollars a square foot is that where your budget and boy you could do some really creative stuff -- don't miss -- thank you sir thank you very much."

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Building Progress on the Converted Shipping Container Home
Building Progress on the Converted Shipping Container Home

Bob Vila recaps the construction done so far of a storm resistant home in St Petersburg, Florida, where abandoned shipping containers have been converted to modules for affordable housing. Bob stresses the importance of building storm ready homes in Florida, where hurricanes are an annual problem. Bob recounts how America has become a nation that imports more goods than it exports, leading to an oversupply of abandoned shipping containers. Technology has been used to convert these steel boxes into modules for building homes. Bob recounts how Bartlett Park in St Petersburg is undergoing a revitalization, leading to a need for affordable housing for first-time homebuyers. This project demonstrates how shipping containers can be converted for building affordable, storm-ready homes. This house uses four steel sections, called Intermodal Steel Building Units (ISBU's), that were trucked to the site. The units were specially modified at Tampa Armature Works, lowered into place, and welded onto plates installed in the concrete foundation. The conventional truss roof system was bolted to the containers. The roof is secured with special hardware recommended by FLASH (Federal Alliance for Safe Homes) to resist hurricane-force uplift.

Converting Steel Shipping Containers to Housing
Converting Steel Shipping Containers to Housing

Bob talks about the vast number of steel shipping containers abandoned in America's ports. Because America is no longer an exporting nation, only an importing nation, it is too expensive to return the 700,000 containers clogging American ports. Tampa Armature Works (TAW) converts these containers to intermodal steel building units (ISBU's) for use by the military and as durable, affordable installations throughout the world. David Cross of TAW explains how they have developed a skeletal frame system that brings the container down to its most elemental structural elements from which anything can be built. Cross shows Bob "the world's largest toolbox," which is an ISBU converted into a series of bins, cargo holds, and roll doors that can organize, store, and protect all kinds of tools, gear, and equipment in a military setting. Once modified, these containers are perfect as storm-ready housing units, or "container homes", with corrugated sides, a bottom steel channel and flat-bar toprail functioning together like a steel I-beam. Inside, 1 1/8-inch marine-grade Apitone flooring is a huge and standard benefit in every ISBU. TAW can cut the openings for doors and windows, finish the exterior with heavy gauge steel, wrap it in a sheet-metal skin, spray it with SuperTherm insulative ceramic coating, and deliver it for $40 to $45 per square foot. The foundation and roof are then supplied on site by the contractor. With 17 million of these containers in circulation world-wide, this is a salvage, recycling, and green business initiative that can create heavy-gauge steel, hurricane-resistant housing fast and for about the same dollars as a light-gauge steel home. Cross and TAW are just looking for consumers willing to jump on board with the technology and opportunities ISBU's present.

Building Affordable Homes from Shipping Containers
Building Affordable Homes from Shipping Containers

Bob is in St. Petersburg, Florida, to tour a finished affordable home after completing projects in other parts of the country. The St. Petersburg container-built homes are part of a pilot project involving the use of idle steel shipping containers converted for use as housing units. The goal of the program is to create structurally sound homes that can withstand hurricane conditions. St. Petersburg contains an amazing variety of home styles that developed as people settled from all over the country during the early 20th century. The streets are lined with modest to medium-sized bungalows, Mediterranean-style homes, prarie-style cottages, two-story Dutch Colonials, and some Federal revivals to go with the true Florida bungalows. Along North Shore Park and Coffee Pot Bayou there are grander versions of the same styles. Most of these developments were built out during the 50s and 60s and the character of the housing has been well preserved. Bartlett Park, just south of downtown, was built as a working class retirement neighborhood in the 1920s. It has had a period of decline and problems with crime and poverty until a few years ago when the city and St. Petersburg Neighborhood Housing Services took action. With the Home Depot Foundation and the Federal Alliance for Safe Homes, the houses were adopted as pilot homes to see if it is feasible to use this technology to build affordable and storm-ready housing. Bartlett Park was once a depressed neighborhood, but is now experiencing a dramatic revival. Affordable housing and support for first-time home buyers is creating the "pride of place" needed to keep a neighborhood healthy and sustainable. This house was trucked onto the site in four sections, or "intermodal steel building units." These ISBU's are modified to meet the needs of the plan. The ISBU's were craned onto the foundation and welded to steel plates installed in the concrete. The conventional truss roof system was bolted to the containers. Each truss is attached with special hardware to resist hurricane-force uplift. The space between the ISBU's has been filled in with conventional construction. Steel sheathing was put in place, windows were cut, and the edges of the steel were ground down. The exterior walls were primed before stucco with a super-insulating coating called SuperTherm. SuperTherm prevents the walls from conducting heat, keeping the building comfortable and energy-efficient. On the last visit here, Bob talked with the architect for the project to get a feel for the space.

The Future of Building with Steel Shipping Containers
The Future of Building with Steel Shipping Containers

Bob talks with David Cross formerly of Tampa Armature Works, now of S G BLocks, the company that has taken these abandoned shipping containers and converted them into home-building units. This building technology has a bright future. Since the units first aired on the show, Cross has received well over 500 inquiries about building with ISBU's. There are two more orders in production for military systems in the Caribbean islands, the Redondo Beach house in California, and a possible 600 unit development in southern California. These units are all intended to be affordable. The construction being planned is intended for multi-family and stand-alone housing.

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