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Making Stained Glass Windows
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" Well this is the -- project here and we have a few more pieces of glass to cut -- majority of the window cut here Ken done is working on another project. On that table that -- looks like similar to us what he's doing over here is very different time."
" This is for another client this count goes into a bathroom matter fact this sections in the shower and these two pieces are over the top. We have a nice feeling with some. Really pretty bottom colored leaves here that we're this factory. As you see we start -- dark water in the background behind curls around from the rocks we. Drop and threw water bomb. And it -- tonight -- lighter stream."
" So most people have trouble just inventing that design on a piece of paper how do you take this and translated into stained glass panels."
" We take this small piece of artwork with added overhead projector and -- at full scale onto our tactics that's what I'm looking at here is overlook of one of those panels exactly that we're looking at is the reverse of this center panel here from it little clamps are also these on the east."
" Cutting all this must be a real challenge how to do it."
" Let me tell time that is our glass cutter show us on a piece like this list which is -- we do need to work without. Light table oh wow it."
" OK so that you can see your yours your tracing lines right through the -- it."
" Melissa yeah yeah and that. We can come right over here just scribe read along this line."
" Spot that we hold tool think --"
" Now that -- there just gives us a week a weak point in the glass. Accidentally go to get it. You put your goggles without goggles on Thursday on it and and just did publish times. Through bring the fractured throat sentence should be a little left -- the quiet. And you've seen this well it right in that area they -- and I next cut will come across o'clock."
" Well Jim let's talk about our panels and they were designed by. Gavin -- our our homeowner yes they've provided us with the artwork yes it is right here basically and it's kind of a grid date. They're patterned. Quarter inch to the end saudis didn't load up to their exact sizes right here OK -- eyeglasses are we using here these look quite unusual but this is a -- core -- actually a new glass that is made to be produced an old glass from the period. Over here we have -- black. Water blast -- spectrum company. As little texture to -- but -- cannot see through it right and this here is a spectrum -- it has a different -- the Senate floor so at this station you've -- you that you kind of -- all the different components that's correct for for putting the panel together where you assemble a panel. In the back workshop. So that would be where -- letting aspect of the story comes in that is correct and we take a look at them. They we got to work stations back here the first one of Mario and he's letting windows that I just cuts up front okay. And what do you call the letting pieces these channels if you will that received the glass this is let -- It's shaped like the letter eight inch piece of glass goes cannot -- side of it and it's pretty flexible it is flexible. Now is this the same way that they made stained and leaded glass windows 500 years ago with a great cathedrals using -- Yes it is the basic process is still the same it still made by hand are tools may be a little bit better we do use an electric soldering iron or I'll show you -- Britain and and so each line and these are all rectal in your pieces but each slide is cut and fitted. By hand that is correct. And then once although leaded sections are cut and fitted together what's the next day closed up over there for the next step is soldering the windows and -- here is doing -- Right now he's apply flux flux creates a clean surface for the sought to stick to. OK and solder iron is heating up. So that basically it's just like in plumbing where you've got to have. The the flux there to. To prepare the surface and remove the tensions so that the solder. Those floods across load across and blend in with the lead. If any solder figured -- platforms in the class and the heat of the solder wouldn't. Crack the glass curtain but he's very careful not to leave the iron out last Britney. Extended period of time OK and once the the the solder joint is set does that give the the whole panel it's structural integrity I mean what we're going to -- both sides of course okay. And then the final step is to apply glazing compound when. Now why do you need to putting glazing compound. Well -- putting those updates spaces between the glass and the Latin therefore prevents and rattling terrific."
" It also would prevent any water from seeping through it it is windows were installed through the exterior. "
" But these will be up and our ceiling now coming at the ready to go we have three and I'm ready to take with you now to --"