Home > Video Channel > Tour of the Premier Building Systems Factory

Tour of the Premier Building Systems Factory

Bob tours the Premier Building Systems plant with General Manager, Steve Thompson where the structural insulated panels are made for this project. There are several layers and materials used in the construction of the SIPs - oriented strand board, expanded polystyrene and glue. Each panel is cut from the templates provided by the contractor. Heated wires are used to quickly cut through the polystyrene and then OSB plates are attached.
Get Adobe Flash Player to see this content.

Clip Transcript For:

Tour of the Premier Building Systems Factory

  computer-generated transcript - may not be 100% accurate

" When Steve Thompson isn't traveling around the country assembling houses he is the general manager here at the premier building systems plants. He's going to show us what's involved in manufacturing the sips panels that we're using back in Yonkers."

" So Steve basically there are three ingredients that go into the sips panels right the -- oriented strand board that -- people. And then the expanded polystyrene. And -- NB PS and -- and glue. Right OK so what's happening here at this day. What we're doing is taken a process and heading wiring chases them. In an opening panels just randomly immune how they know what they're going to do well they have a plan they follow tragedies ever effects. For resiliency here where we're -- faith and -- taken and actually deciding where wiring chases are going to go okay. And look at what he's doing here that he's got a heated up wire. That. Runs through the whole length of this big piece of of polystyrene. How what kind of a tool is that that's the kind of high -- I -- flyers -- things less. -- It's actually cutting the phone have to be really precise and do this together to get them round hole and it ran -- eventually will allow you to put electrical wires through the home. Section of the room. So be every four foot in this for assistance it virtually word anywhere you want to go and mattresses -- wise to make the cut on the end like and that's the length of the panel. With the panel. It's -- little Vila that tape now and we'll see later on. So each one of these things weighs about maybe what. When he found. For around thirty to forty pounds what's the this industry a system's going to be an 45 and Yonkers project 337. And a quarter inches this is -- eleventh. It's it's for Alaska -- so. Colder climate so that's why the increased thickness and you said these are all going to be roof panels -- OK so once you've got them cut and each piece is ready to go what's the next step. We're gonna -- laminate -- okay."

" All right if so what we have here is basically going up some big stuff we're said any PS -- targeted because. The golf courses and world. Actually -- system -- now. Into the fall that was so quick it's unbelievable so this machine essentially ruled the glue on that flows designs. The polystyrene right sepia and you already have laid down one sheet of the oriented strand board -- it's being. We have Paul Morse did you go on -- metal finish up our panel right so he's what is the adding more with a roller for some areas -- Sometimes there may be submitted to the bomb death and -- things that just make sure we have a quality product going. All right. Now what kind of glue is it that two part water business. Latex adhesive. And it's a long term adhesive it's been tested for accelerated aging. And it's something that's backed by a major companies all right so now you have basically three. Together -- the next. We're gonna lay in those cases though -- bolted down here on the bed. Then we'll run another piece of UPS and has continued the sandwich is going all the way up were ready to push it through the ground. All right so now you've got. A half a dozen of these. Big guys all of them of their what's the next step here well this is going to roll into the press accidents in the press for about an hour right around thousand pounds per square foot pushing down on -- and it is in the an exterior with a bit of fabricated so there's no heat involved in America no to record them."

" now what would you call that machine. That's a -- a political longer. It basically is kind of routing out almost about what an inch and a half of this base here where it's an inch and a half recess for dimensional lumber. And that's what they're doing in here to witness this piece would be almost a gable end with a -- running through it and so you have to add the dimensional lumber in there. In order to have the neon -- or finishes up our system right. Now do you have to also put the bottom plate here at top plate Spirit into the -- at the bottom clearly put on and duct tightness and sit right down on top of it. OK and we saw that in Yonkers were -- right but you're not using pressure treated lumber. And then part of the -- this -- visit business how does that work well we have a sample set up over here Korea. All right here's a little mock up -- publicity just give me an idea how they go together. Cynicism recesses. We did in the foam room soft. This is the -- in case right. And so this is going to sit together like that I'm. But it through. As you can see have a some foam sealant you've been here before you put it together so how do you test the sips panel for strength and tensile tester that hydraulic that'll hold the panel or. -- make sure that glue bond here -- solid. -- But here's another more dramatic test -- we have a great thing chilly outside. Bob what we have here is 5700. Pounds of red home bricks don't put it on top of ivory handled. Has almost three tonnes of bricks -- putting. And I didn't they just -- little bit of deflection right and that's up pretty dramatic way of demonstrating the strength of these now. Shows a strength that they are viable career home again well thanks for the -- you think you month."

 [-]


More Videos »Related Videos

Building Walls Using SIPs, Structural Insulated Panels
Building Walls Using SIPs, Structural Insulated Panels

Bob visits the site to watch the crew lead by Steve Thompson of Premier Building Systems raise the SIPS walls and then talks with Jim Tracy of Premier to learn more details of SIPS.

R-Control SIPs (Structural Insulated Panels)
R-Control SIPs (Structural Insulated Panels)

R-Control has created building systems for walls, floors, roofs, and ceilings. Covered with a skin of OSB (oriented strand board) to provide an even, continuous nailing surface, these panels are made of expanded polystyrene cores to provide superior insulation without the settling or looping typical of fiberglass, rock wool, and cellulose-based insulation systems.

Perform Guard EPS Termite Control
Perform Guard EPS Termite Control

Insulation helps keep people comfortable. Unfortunately, insulations are susceptible to termite infestation. Termites love to live, work and eat in comfortable and protected surroundings. All insulation can potentially provide this environment. R-Control Perform Guard EPS is a termite resistant expanded polystyrene insulation for all types of R-Control construction. It is used in Structural Insulated Panels (SIPs), Insulated Concrete Forms (ICFs), Perimeter and Under-slab Foundation insulation, EPS Geofoam, and other R-Control Building Systems.

Site Clearing, Footings and Stem-Wall Foundation
Site Clearing, Footings and Stem-Wall Foundation

Bob meets Buba Barrow of Barrow Construction, the general contractor for the container-built housing project, and Ray Price of SPNHS, the project manager for the job. Barrow, a former engineer turned builder, explains how the stem wall foundation is constructed first with 20-inch by 8-inch footings reinforced with rebar that are poured to support a concrete block wall reinforced with #5 rebar set 32 inches on center. The cells are filled with concrete in a continuous pour to make a monolithic slab and foundation. This type of foundation, known as a stem-wall foundation, is the sturdiest possible support for a home built in hurricane territory and subject to wind, storm surge, and uplift. Bob talks to Price about the site clearing on this shaded lot covered with Florida Live Oaks. Once the central oak and the brush were cleared, Price supervised the pouring of the footings during a challenging set of delays in Florida's rainy season. The rectangular foundation is ready for the intermodal steel building units (ISBU's) that will arrive on site and be welded to the steel plates set in the concrete as weld points around the perimeter of the foundation.

Related Products & Services Showrooms

Do It Yourself Spray Foam Insulation
Do It Yourself Spray Foam Insulation

…rim joists, basements, pipe insulation and much more with Foam it Green. The spray foam creates a barrier that blocks outside air, moisture, pests and rodents from coming in. Foam It Green 602 The Foam it Green 602 kit pictured here provides 602…

Caulks and Sealants Protect, Beautify and Save Energy
Caulks and Sealants Protect, Beautify and Save Energy

…water and weather conditions. • Outside: it helps protect areas around windows…
…temperature extremes so they perform well outside. Check out White Lightning's comprehensive…
…caulk windows & doors on the inside AND outside. • Check around your home's foundation…

More Content »More Content

Premier Building Systems Factory Tour
Premier Building Systems Factory Tour

…visit with Steve Thompson, general manager of the Premier Building Systems' Fife, Washington plant in the shadow of Mt. Ranier for…
…provides a surface to nail onto and completes the system. The outside edges of the panels which were routed out back in the foam…

Premier Building Systems' SIPs
Premier Building Systems' SIPs

…morning of the build, the foundation was in and backfilled, and the first floor deck was capped. The crew from Premier Building Systems was ready to start assembling their SIPs (Structural Insulated Panel) system in a process that replaces all the steps…

Converting Shipping Containers for Housing
Converting Shipping Containers for Housing

…goes up very quickly, Armstrong says. With manufactured building systems, there is no guesswork or fitting. They are built to specifications…
…yards. Transformative thinking and a willingness to move outside of the box can bring this technology to the forefront of…

Versatile Concrete Construction Using ICF's
Versatile Concrete Construction Using ICF's

…In-One Insulated Concrete Walls ICF construction originated in Europe and features insulation on both the inside and outside of exterior concrete walls. It began to surge in popularity around 1990 as builders realized how many benefits and how few…

Browse Topics

Click on a letter to browse content by topic alphabetically.



About  | FAQ  | Contact  | Sitemap  | Privacy Policy  | Terms of Use  | Help

© BobVila.com 2009