Bob meets with Michael Shiels to discuss the progress on the modular home project�s exterior construction. Bob points out some of the features that give this home its custom built exterior feel, including Cedar clapboard shingles on the lower half and Cedar shake shingles on the upper portion of the exterior walls areas as well as steel roofing. Cedarshakes are applied as a panel to the exterior of the house. Ken Clark from Cedar Valley Shingle is on location to demonstrate the installation of these panels and explain how they are produced at the factory for quick installation at the home site. At the factory, two-foot-by eight-foot plywood sheets are laid out and band saw cut, kiln dried, Western Red Cedarshingles are stapled and glued to the sheet. The band saw cutting process increases the open grain on the wood and allows for a better penetration of stains and sealers to extend the life of the shingle. The plywood backing increases the �dead� air space and increases the insulating value of plain cedar. The corners are made at the factory to conserve time and materials at the job site. The interlocking panels and pre-constructed corners can shave 75 percent off the install time of standard shakes. The shingles are also available pre-finished.
Bob tours the Maibec American Classics mill in Quebec, Canada, where the cedarshingles for the center-entry Colonial house were manufactured. Maibec uses Eastern White Cedar from certified, responsibly managed forests for its shingles. The shingles come in three grades. All Maibec shingles are resawn and rebutted using a proprietary process that ensures that the bottom of the shingle is square with the sides without requiring hand shaving on site. This makes the shingles a little more expensive initially but saves time and money on the installation and makes for a cleaner, finished look. Bob is using the Nantucket William E. Poole Series for his Colonial project. These premium grade shingles are actually pre-finished right at the plant.
be removed with pressure washing and some chemical stripping, but its going to take some trial and error to find out. Cedarshingles are relatively soft, so pressure washing can be destructive if not done carefully. Of course the easy solution is to recoat
In this episode, work continues on the home s exterior. Ken Clark from Cedar Valley Shingles joins Bob to discuss the sidewall shingles that are being installed. The Cedar Valley Shingle system consists of a series of panels where the individual shingles are already attached.
A Heat-N-Glo gas fireplace unit is being installed in this episode, one of several throughout the house. Bob tours the showroom to see the different models available and understand how they work, then meets the crew from The Ironhouse in Hyannis, Mass.