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Masonry Bit

Marble is a soft stone and most any masonry bit can be used.

Jump To: Bulletin Board » Masonry and Stone

Old-Style Shutters for an Older Home
Old-Style Shutters for an Older Home

Steve Nott of Steve Nott and Son Carpentry reviews the steps involved in installing the window shutters. The old shutter has been removed as it had fallen into a state of disrepair and might use lead paint. New shutters from J&L Shutters were used as replacements. The shutters are made from Permex, a synthetic material, and are pre-painted with a ten-year warranty. The shutters also have metal reinforcement through the stiles and historic-style hinges. The hinge section has already been attached to the shutter and the hinge pin is attached to the window casing. The shutter is a working shutter and can be closed to protect windows during a storm. Measurements for the screw holes have already been made. A pilot hole is then drilled into the wood. Pilot holes are important because drilling a screw into the wood without one can weaken the wood. Once the pins are in, the shutter is put into place. The shutter dog is then installed at the bottom to hold the shutter in an open position. First, the shutter dog is put in position and marked on the wall. A hole is then drilled into the stucco using a masonry bit. After the stucco is penetrated, the bit is switched to a standard bit to drill into the sheathing underneath. The use of the old-style hinges retains the historic appeal of the home. These shutters are resistant to rot and will last a long time.

Tour of the Glen Magna Farm
Tour of the Glen Magna Farm

Bob visits the Glen Magna Farm in Danvers, Massachusetts, with Kathy Gianoulos from the Danvers Historical Society. Owned by the Endicott family since the late 1800's, it was named after the Endicott family's ancestral birthplace in England. First stop on the tour is the summerhouse, built in 1793 by Samuel Macintyre. The exterior of the house is designed to look like masonry work, although it is actually wood construction. The back of the house features a beautiful rose garden, which is a faithful reproduction of the original. Next Bob and Gianoulos tour the Italian 8 garden, a Mediterranean style garden restored in the 1980's. The garden features a magnificent pergola, supported by marble columns that were purchased in the 1930's for $5 a piece. The estate's main house has also been faithfully restored, including the West Wing, which remains the oldest surviving area of the home.

Direct Vent Fireplaces for Heat and Ambience
Direct Vent Fireplaces for Heat and Ambience

Bob visits a Heat n' Glo showroom where Ross Morrison shows him a variety of direct-vent gas fireplaces. With a sealed glass chamber there is no interplay of of room air�no products of combustion will get into the room and it doesn't use any of the the room's already warm air for combustion. The fireplace inserts come with ceramic fiber logs. When the flames hit the logs they produce a nice glow. The logs are light, unbreakable, and last a lifetime. Ross shows Bob the 6000 TRXI, a premium model that is rated as a furnace. It has a beautiful masonry appearance inside and a pumps out enough BTUs to heat a 1200 - 1500 sq. ft. house. The fireplace also offers the option of turning the flames down or off or opening the climate control damper to cut the heat by one half.

Pella Window Installation
Pella Window Installation

Bob meets with Brian Kaley and Tim McFadden from Pella Windows to discuss the new fenestration that will be employed in the waterfront warehouse rehab project. Pella will be supplying windows that are architecturally similar to what was used in the original structure, a six-over-six-pane double-hung design. McFadden points out that the new windows are complete tear out and replacement models. The new windows have a 3-1/2-inch bottom rail that mimics the architectural style of the period. Pella's Kaley, on site to supervise the window installation, points out that the windows need a clean slate for installation. This requires the removal of the old window framing all the way down to the masonry. To secure the new window, the crew from Dino's Construction builds a wooden frame with 2-by-6 framing stock. With the window dry fit into place, Bob discusses the proper methods of insulating the gaps between the frame and the masonry.

Installing Oversized Double-Hung Windows on a Historic Property
Installing Oversized Double-Hung Windows on a Historic Property

Bob talks with Brian Heinz of Pella windows about the large, custom double-hung windows that are being installed in the Manhattan Brownstone. In keeping with the original 1890s-style window, they have selected a one-over-one double-hung window. This window is almost as large as can be ordered to allow the maximum of natural light and air into the apartment. These Pella historic replacement windows blend old-world style with energy-efficient low-emissivity technology. Low-e glass keeps heat in during the cold months and locks heat out during the warm months. The all-wood window frames are clad in aluminum on the exterior to keep them maintenance free. The interior features a historically correct ogee profile around the entire sash and a thicker bottom rail as was the style at the end of the nineteenth century. David Kneeshaw of Keywood Installers joins Bob for the installation of the windows. He shows how the masonry opening is framed in plywood that is glued to the original brick then screwed into place. Two-by-six members are then affixed to the plywood to build the frame out to the proper dimensions. Finally, aluminum receptors are cut to length and ripped before being glued and screwed into place as receptors for the new window. The caulking makes for a secure installation that fights off water penetration. These custom windows cost approximately $1,000 apiece and feature the new Vivid View high-tech screens from Pella.

Repairing the Brick Chimney
Repairing the Brick Chimney

Bob meets with Ed and Lisa Zywusko, a husband and wife masonry team and sees how they are going to refurbish the old brick chimney. Ed demonstrates the techniques used to lay the cement and place the bricks in place.

Aluminum Replacement Window Installation
Aluminum Replacement Window Installation

Bob Vila visits a loft conversion in downtown Boston. He meets with Ryley and Bob George from New England Window, and helps install a bronze aluminum replacement window in an arched-top masonry wall.

Cleaning and Maintaining Stone Countertops and Flooring

…sealed properly. Rust Stains: Pour a bit of 3 or 4 percent hydrogen peroxide on the…
…of the stone over time and could prompt a bit of polishing to rejuvenate the surface…
…be a worry-free surface if you spend a bit of time to seal them with a heavy-duty…

Jump To: How To Library » Masonry & Paving » Stone

Trimming the Chimney with Fieldstone
Trimming the Chimney with Fieldstone

The structure for the fireplace is now being trimmed out with real stone. Bob talks with John Nadler of Plymouth Quarries about the stone being used. In this case, real stone is cut thin so it can be applied like a manufactured veneer. The stone is a New England fieldstone from Connecticut. The stone can be cut with a hammer, a four-inch grinder, or a wet saw. Because the stone is so thin, it can be cut quite easily. It costs approximately $12-15 a square foot. In contrast to traditional stone which weighs about 50 pound to the square foot, this is a lightweight stone product weighing less than 15 pounds to the square foot. The installation can go from the top down as it does not require any structural footings underneath. Bob talks with Joseph McDonough of McDonough Masonry. McDonough built the original chimney when the house was built over 25 years ago. A grout bag is used to squeeze the mortar into the joints between the stones. After two to three hours, once the mortar is set, McDonough uses a pointed stick to scratch out the joints. He then brushes the joints to clear any fine leftover particles.

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