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Stucco Walls

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Stucco Walls
Stucco Walls

Bob meets with John Clancy who is applying "California" stucco inside the greenhouse. A tint is applied to the mix to match the interior and a latex bonding material helps keep the stucco adhear to the walls.

Selecting Paint and Painting the Exterior Stucco Walls
Selecting Paint and Painting the Exterior Stucco Walls

Bob meets with Pat Estevez to discuss exterior paint selection and application techniques. Several paint colors are being used to accent the kitchen addition. Acrylic paint is used to stand up to the harsh sun and resist mildew.

Painting a Stucco and Wood Exterior
Painting a Stucco and Wood Exterior

Bob reviews some of the work done on the house so far. The house was built in 1921 and the exterior stucco walls are in good shape overall. The woodwork, however, was in bad shape as it is 80 year-old wood combined with New England winters. Most of the wood trim was repaired using western red cedar. The gutters on the gambrel roof were also replaced. The porch columns were repaired after suffering insect damage. These stone columns were filled with concrete by mason Kevin Latham. Some new stucco was added where the back door was removed and replaced with a new slider and small window. To add this stucco wall, wire lath is placed over felt paper and plywood. Then a brown coat is added and allowed to cure before the finish coat goes on. Fergus Cullen of CertaPro Painters reviews the issues involved with painting the house. Different parts of the home's exterior are older than others. The old stucco is in good shape, while the new stucco needs to be primed and painted using a couple of coats. The window uses a couple of different materials. The frame has been replaced with Azek, which does not need to be painted but will be painted to match the rest of the trim. The Azek is especially effective in areas where there is a lot of moisture and rot may be a problem. The natural wood surrounding the window will also be primed and painted to match everything else. In some areas the old paint is peeling off in sheets and "alligatoring" or creating check marks in the paint. The old paint used in these sections is likely lead paint and does not have the flexibility New England winter and summer temperature fluctuations. All the areas with chipping and peeling paint will be scraped down, the edges sanded, and then primed. When complete, the texture will be retained but there will be no chipping or peeling involved. Some shingles on the lip of the roof have sustained significant water damage. The damaged shingles are replaced and painted with a solid color stain. This stain looks like paint but penetrates into the wood. There will be a little difference in texture between the old shingles and the new, which comes with having an older home. The most important thing to remember when painting at the end of the season is overnight temperatures. Painting is possible as long as the overnight temperatures are above 35 degrees Fahrenheit. The paint must be given time to cure at the proper temperatures. Painting is also not possible during times of high humidity, which is a problem that plagues hot, humid climates in the South.

How to Repair Chipped or Cracked Stucco
How to Repair Chipped or Cracked Stucco

Repairing chipped or cracked stucco is an easy project, but you'll need to set aside a few days to complete it.

Applying Stucco
Applying Stucco

Bob meets with the stucco contractor, Angelo Dattini, on the remodeling project in Coral Gables, Fla., a suburb of Miami. They attach diamond-mesh lath using self-tapping screws to metal strips in the 3-10 insulated forms. They then apply the scratch coat, using Rinker stucco.

Mixing Stucco
Mixing Stucco

Bob Meets with stucco contractor Angelo Dattini on the job in Miami, Fla. They are mixing Rinker-brand stucco with Pompano sand in a wheelbarrow.

Creating a Stucco Surface
Creating a Stucco Surface

Bob talks to Ty Moses of Tampa Armature Works who will put on the finishes. The plug holes have been filled with body filler to make a smooth surface. A ProCryl latex galvanized metal primer is then applied on the house exterior. After drying for two to three hours, a latext stucco finish is applied giving the building a sand texture. The last coat will be SuperTherm, a ceramic insulating paint that reflects heat for thermal efficiency.

Isabella Stewart Gardner Museum Tour
Isabella Stewart Gardner Museum Tour

Bob starts the new state-of-the-art greenhouse project with a look at Boston's most famous solarium at the quirky, romantic Isabella Stewart Gardner Museum. We look at a house where the owners want to build a greenhouse.

Liquid Ceramic
Liquid Ceramic

Tom Alsop, president of Liquid Ceramic, joins Steve Easley to discuss the company's architectural coatings that look, feel, and go on like paint, yet add an extra layer of energy loss protection to a home's interior and exterior surfaces. On a home's exterior, the company's coatings, which is an acrylic based polymer, can be applied to almost any surface including wood, masonry, brick, stucco, and even some types of vinyl siding. Interior coatings are available in any color in flat, low luster, and eggshell finishes.

Finished Exterior of a Container-Built Home
Finished Exterior of a Container-Built Home

The front of the home is complete and looks like the exterior of any home in the American suburbs. Bob talks with Ray Price, the project manager for St. Petersburg Neighborhood Housing Services and Steve Armstrong, the architect. There were some speical issues in this project due to the four different types of materials used for the building exterior. The challenge was to find a finish that would blend the surfaces and textures together. The garage and foundation use concrete block construction; four ISBU's or converted metal shipping containers make up the four corners of the home; conventional framing connects the ISBU's; and plywood makes up the gable ends. To blend and transition these four types of material, a horizontal band is used as a design element to separate the two types of materials. A water table band was placed near the base of the home to solve the problem of closing the joints. The stucco face of the house is actually a stucco coating that is applied over the 16-gauge sheet metal. It is a smooth finish with a traditional stucco look. The insulation behind the stucco is SuperTherm, an insulating ceramic coating. SuperTherm is an energy-efficient thermal coating with an R-factor of 19 and is similar to the substance used to coat the space shuttle. SuperTherm is becoming more available for commercial and industrial applications. Around the back of the home, much of the original vegetation, including the big oak trees, is still in place. The neighboring lots have been cleared but great pains were taken to preserve old growth. The garage door is accessed by an alley around the back of the home. The neighborhood was originally designed with alleys between the blocks so people could have their trash picked up and deliveries made. The alley system is being cleaned up and brought back. Having a back alley for the garage entrance allows for a front porch on the main street. The roof overhang is made of sheet metal, aluminum fascia, and a soffit which gives it a nice clean look. This overhang is low maintenance and meets hurricane code requirements. Right next door to the home, a second prototype follows roughly the same setup and construction. Using lessons learned from the first home, the detailing around the windows will be refined in the construction of the second home. All the windows are made of impact-resistant glass made by PGT. Although this second house will follow the same wooden roof truss system as in the first house, there are some alterations. Different types of insulated panels are being investigated as a possibility for the roof. These insulated panels are very strong and work well with the tie-down to the ISBU's.

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